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Click here to download the Insight software or Datapaq Paqfile Viewer, FREE demonstration software that allows you to view Datapaq temperature profiles (referred to as Paqfiles) produced by Insight software for Reflow Tracker.
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Key
Features:
- Key Analysis
Functions include Max/Min Temperature, Time at Temperature,
Slope Calculation, Rise and Fall Calculation, & Peak Difference
- Conduct simple SPC (Statistical Process Control) calculations
- Predict temperature profiles using the in-built mathematical model
- Set alarm values for any part of the analysis
- Easy upgrade to include Rapid Oven Setup – Datapaq's revolutionary system for oven set-up
- Full support for wave soldering analysis including all the critical wave parameters in one easy-to-read table.
- Share profile data with a single click on the email button
- Reflow Results Table to speed the analysis
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Analysis
Functions
For each thermocouple
the following can be calculated:
- Max/Min
shows the maximum, mean, and minimum temperatures and the precise time
they were reached.
- Time at Temperature
shows the time spent above pre-determined temperature thresholds.
- Rise / Fall:
this analysis mode calculates the rates of heating and cooling for each
probe over user-defined temperature ranges..
- Slope calculates
the maximum rate of heating and cooling for each probe, the times at
which these occurred, and the average rate of change of temperature
for each probe.
- Peak Difference
identifies the two probes that recorded temperatures with the biggest
difference within the profile. It can therefore be used to identify
where the worst imbalances of heating are occurring on the product.
- View Data
shows the raw temperature and time data for each thermocouple throughout
the run.
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SPC
(Statistical Process Control)
| Prevent
oven process problems before they occur with Insight's new integrated
Statistical Process Control (SPC) function. View and analyze historical
data variations in key analysis parameters such as Maximum Slope, Time Above Liquids and Peak Temperature without the need to
export data. |
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Profile Prediction Control |
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| Simple profile prediction enables users to analyze the effects that changing the recipe settings will have on the temperature profile. This aids in finding the optimum settings for any given product without having to conduct numerous trials through the oven, saving time and money. |
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Alarms
| To further enhance the ease of use and the speed of analysis, Insight software includes user configurable alarms. Any critical parameter of the thermal profile can have an alarm value assigned to it. If any part of the profile exceeds these alarm values, a clear indication is given on the screen. The Insight software can be configured to automatically check alarm values as the operator downloads the data. This makes analysis very quick, reliable and free of any possible operator error. |
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Wave Solder Analysis
| Insight software provides full analysis of the wave soldering process. The critical pre-heat and wave soldering parameters are all presented in one easy-to-read table. Parameters such as peak pre-heat temperatures, wave contact times, and line speed can be quickly checked. The full power of Insight software can be used for in-depth analysis. Training requirements are reduced as one software package fulfills both reflow and wave soldering requirements. |
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Reflow Results Table to speed the analysis
| With a typical reflow soldering profile being only six minutes duration, users don't want to spend a further six minutes analyzing the profile. Insight Software ensures that the user is presented with a detailed analysis immediately. The software calculates all the critical parameters for the profile and presents the results in one clear table. More detailed analysis is available at the click of a mouse. |
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