Accurate, fast and easy oven performance monitoring

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INSIGHT FOR
REFLOW TRACKER

analysis software for
all electronics assembly profiling tasks including Reflow, Wave and
Vapour phase soldering
RAPID OVEN SETUP (ROS)
let the software find
the optimum oven
recipe settings

SURVEYOR
easy to use fully automated process stability and capability monitoring system

TELEMETRY
get the profile results
in real time


 

Obtain stable oven performance data by:

  • Eliminating test assemblies
  • Eliminating operator variables
  • Automating the data analysis
  • Simplifying the profiling process

 

The Datapaq Insight Surveyor system is designed to greatly simplify the profiling process. By following a few simple steps line operators can profile the reflow soldering process. The resetting of the logger, analysis of the results and saving of the data are all fully automated to eliminate human error. The system ensures technicians can be confident that the results obtained by the operators accurately reflect the true stability of the soldering process. For the operators a clear traffic light indication of oven performance is given while the full profile data is saved for subsequent SPC analysis by the engineering staff.

As simple as 1.. 2.. 3..

1

Profile options are set up with test PCB

2

Run Surveyor to establish a baseline profile

3

Monitor routinely to ensure oven compliance

How does the Datapaq Insight Surveyor work?

The Insight Surveyor analysis software features two user levels, Technician and Operator. It is designed to be used as follows:

  • The Technician sets up the reflow soldering process in the traditional method by attaching thermocouples to a PCB assembly
  • The Surveyor is then passed through the process to obtain a baseline profile
  • Using the baseline profile the Technician sets an acceptable tolerance band for subsequent profiles
  • Operators can simply pass the system through the oven at regular intervals. Insight Surveyor will analyze and check the results automatically saving the profile data

Oven Performance Results

Operators get instant feedback of process stability from a clear traffic light indication.

Technicians can analyze oven stability and capability from the Insight Surveyor SPC calculations.

Quality Control Engineers can see the results for all profiles with one click of the mouse.

Components

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Carrier Frame

Software

Sensors

  • Expandable locking design
  • Built-in sensors

  • Automatic profile analysis
  • Traffic lights indicate go/no go
  • Simple SPC

  • Separate top and bottom profiles
  • Rapid cool down